everson tesla incorporated

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sextupole magnet detail

Everson Tesla is continually on the cutting edge of magnet manufacturing technology, facilitated by our strong background in tooling design, manufacturing engineering, hydraulics, winding component integration and controls - all supported by an integrated manufacturing structure that provides efficient project start-ups and cost-effective results.

Tools used to assist system and component design include:

  • Commercially available and proprietary 2-D magnet design programs
  • ANSYS finite element 3-D engineering, magnetic, structural and thermal analysis programs
  • Autocad computer-aided design program in 2-D and 3-D

Everson Tesla leads in the development of:

  • Computer-controlled roll forming and winding for fusion and high magnetic field research
  • Innovative production technology for sheathing Cable-in-Conduit superconductor in 1-km lengths for large magnet designs
  • Forming the most challenging resistive and superconducting materials into demanding coil configurations to tight tolerances
  • Use of insulation materials for radiation-resistant application
  • Advanced techniques in Vacuum Pressure Impregnation and B-stage impregnation schemes
  • Precision casting and sophisticated impregnation processes
  • Solid and laminated iron corefabrication and assembly
  • Resistive conductor forming with direct and indirect cooling
  • Layer, pancake, strip winding configurations
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