Everson Tesla is continually on the cutting edge of magnet manufacturing technology, facilitated by our strong background in tooling design, manufacturing engineering, hydraulics, winding component integration and controls - all supported by an integrated manufacturing structure that provides efficient project start-ups and cost-effective results.

Tools used to assist system and component design include:

• Commercially available and proprietary 2-D magnet design programs
• ANSYS finite element 3-D engineering, magnetic, structural and thermal analysis programs
• Autocad computer-aided design program in 2-D and 3-D

Everson Tesla leads in the development of:

• Computer-controlled roll forming and winding for fusion and high magnetic field research
• Innovative production technology for sheathing Cable-in-Conduit superconductor in 1-km lengths for large magnet designs
• Forming the most challenging resistive and superconducting materials into demanding coil configurations to tight tolerances
• Use of insulation materials for radiation-resistant application
• Advanced techniques in Vacuum Pressure Impregnation and B-stage impregnation schemes
• Precision casting and sophisticated impregnation processes
• Solid and laminated iron corefabrication and assembly
• Resistive conductor forming with direct and indirect cooling
• Layer, pancake, strip winding configurations